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Home » VintageKustom.com » Repairing Kustom Amps » Two K150-2 Heads - #1 Overheats, #2 No Sound
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Two K150-2 Heads - #1 Overheats, #2 No Sound [message #13807] Sun, 30 May 2010 00:01 Go to next message
Goonak is currently offline  Goonak
Messages: 19
Registered: April 2010
Junior Member
Hi all - after successfully fixing my Kustom Sinderwinder with the gracious help of this forum I now could use some help in fixing a couple of K150-2 heads that I have.

#1
I bought #1 on ebay a few weeks ago. It was sold as a fully functioning amp (minus burnt out pilot lamps, which I've since replaced). Anyway, everything worked fine, all controls, all effects for a couple of weeks. Recently it's started to overheat after 45 mins to an hour of playing. The back of the chassis gradually gets very hot to the touch. Eventually the amp turns itself off. After a few minutes it turns back on.

I searched previous posts here on the site and found a thread about checking the thermal circuit breaker connection and the bias diode connection. I checked them and they both seem properly connected. However I don't know if they need to be replaced. What should I be testing to figure out what's wrong with this head?

#2
I also picked up a second K150-2 head via ebay recently. I bought this one fully knowing that it wasn't working as my hope was to fix it, or at least use it for parts. This second head powers up, but I get get no signal from it. Where should I start with the diagnosis for #2?



Re: Two K150-2 Heads - #1 Overheats, #2 No Sound [message #13819 is a reply to message #13807] Tue, 01 June 2010 14:00 Go to previous messageGo to next message
chicagobill
Messages: 2005
Registered: April 2003
Senior Member
The overheating power amp is usually a bias problem. If you have checked each of the diodes in the bias string, check the driver transistors. Also make sure that the diode that attaches to the heatsink is held firmly in place in the little metal clip.

When the power amp overheats, it opens the thermal circuit breaker located on the heatsink, shutting off the entire amp. When the amp cools down, the breaker closes and the amp will power up again.

As for the second amp, try sending a signal directly into the power amp and see if there is any output.
Re: Two K150-2 Heads - #1 Overheats, #2 No Sound [message #13831 is a reply to message #13819] Tue, 01 June 2010 22:38 Go to previous messageGo to next message
pleat is currently offline  pleat
Messages: 1453
Registered: June 2004
Location: Belding, Mi
Senior Member
I'm not a tech, but I know from experience the slant metal face amps had connector issues. On your K150 amp, the first thing I do is pull the white molex connector plugs from the circuit boards, spray some contact cleaner on the pins and the female part of the plug. Plug them back on the boards and try the amp again. Most of the problems in the slant metal face amps can be traced to the connector plugs. Good idea in theory, it made dealers repairmen by just replacing a circuit board with a new one and the dealer would mail back the bad circuit board to the factory for repair and replacement. Kustom had so many problems with the connectors, they finally sent out a dealer memo to cut off the plugs and solder the wires direct to the circuit boards.
I've had kustom amps given to me as DOA's and 99% of the time it turns out to plugs.
pleat.
Re: Two K150-2 Heads - #1 Overheats, #2 No Sound [message #13834 is a reply to message #13807] Wed, 02 June 2010 05:58 Go to previous messageGo to next message
stevem is currently offline  stevem
Messages: 4746
Registered: June 2004
Location: NY
Senior Member
Does the #1 amp overheat and shut down from just sitting and idling, or is it just after 45 minutes of playing time?
If its the latter, than install the thermal circuit breaker from amp #2 and then see if it still shuts down.
Re: Two K150-2 Heads - #1 Overheats, #2 No Sound [message #13863 is a reply to message #13807] Fri, 04 June 2010 01:09 Go to previous messageGo to next message
Goonak is currently offline  Goonak
Messages: 19
Registered: April 2010
Junior Member
Many thanks for the suggestions/replies! I will be able to work on the amps this weekend and let you all know what I find out.

BTW, one thing I forgot to mention about head #1 - when I first got the amp it really smelled like smoke - almost like it had been in a house fire or near a fireplace. There were no visible burns or melting on the exterior padding, but when I pulled the chassis to clean it there was a pretty heavy smoke residue on the top. Then when I took off the cover I noticed that the entire inside was coated with a thin smokey film. Could this film on all the componets/boards be adding to the overheating problem?
Re: Two K150-2 Heads - #1 Overheats, #2 No Sound [message #13864 is a reply to message #13807] Fri, 04 June 2010 05:46 Go to previous messageGo to next message
stevem is currently offline  stevem
Messages: 4746
Registered: June 2004
Location: NY
Senior Member
Does the 5033 driver board mounted on the floor of the amp show any burn marks?
Re: Two K150-2 Heads - #1 Overheats, #2 No Sound [message #13865 is a reply to message #13807] Fri, 04 June 2010 12:08 Go to previous messageGo to next message
chicagobill
Messages: 2005
Registered: April 2003
Senior Member
In my experience, smoke can cause all sorts of damage to electronics, but I couldn't tell you any specific thing that would cause your overheating.

Smoke carries with it any number of things that can be corrosive or just plain dirty. Pleat's comments about the connectors comes to play here as the smoke could easily cause the Molex contacts to become iffy. If smoke has gotten into the pots, they will need cleaning.

You should clean out the chassis and pc boards as best you can and you should pay particular attention to the chassis grounds (any place that there is an electrical connection to the chassis).
Re: Two K150-2 Heads - #1 Overheats, #2 No Sound [message #13866 is a reply to message #13807] Fri, 04 June 2010 19:09 Go to previous messageGo to next message
Goonak is currently offline  Goonak
Messages: 19
Registered: April 2010
Junior Member
Concerning head #1, I can't see any burn marks on the 5033 board, however of the 4 boards, the 5033 is the grungiest looking one. Here's a picture:

http://i778.photobucket.com/albums/yy62/goonak/Kustom%20150s/DSC03046.jpg

I realize with the flash on things don't look that bad (and maybe they're not) but compared to head #2, there is a definite difference. Here's another photo; #2 is on the left, #1 the right.

http://i778.photobucket.com/albums/yy62/goonak/Kustom%20150s/DSC03047.jpg

Anyway, I just wanted to post a couple pics. Would it help if zoomed in with the camera on something in particular and posted those pics?

I will clean all the molex connectors later tonight and retest both amps.

Re: Two K150-2 Heads - #1 Overheats, #2 No Sound [message #13867 is a reply to message #13807] Fri, 04 June 2010 19:33 Go to previous messageGo to next message
Goonak is currently offline  Goonak
Messages: 19
Registered: April 2010
Junior Member
Also, this morning I powered head #1 up and left it sit idle for an hour. The back panel was blazing again after an hour. I shut it off before it shut down on its own.
Re: Two K150-2 Heads - #1 Overheats, #2 No Sound [message #13873 is a reply to message #13807] Sat, 05 June 2010 14:00 Go to previous messageGo to next message
chicagobill
Messages: 2005
Registered: April 2003
Senior Member
The output transistors are drawing too much current and are causing the amp to overheat. If you have a meter, it's time to start checking things on the power amp.

I'd start by checking the three diodes in the bias section. These are the two white cased CR1 and CR2 and the metal cased one CR3 that clips onto the heat sink. Check for bad connections to that heatsink mounted one as well.

If all of the diodes check ok, then carefully start taking voltage readings on the power amp board and compare them to what you see on the schematic.

Remember that working on any amp while it's turned on and plugged into the wall is dangerous, and should be done with extreme care. If this is beyond your abilities, then stop and take the amp to a qualified tech.
Re: Two K150-2 Heads - #1 Overheats, #2 No Sound [message #13908 is a reply to message #13807] Mon, 07 June 2010 07:14 Go to previous message
stevem is currently offline  stevem
Messages: 4746
Registered: June 2004
Location: NY
Senior Member
The picture of that amp is odd as so many of the those now brown looking orange drop caps make me think that all the boards cam out of another amp that was in a fire or something, the rest of the amp just looks too clean.
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